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I am in a W.I.P. utilizing the the old AMT/ERTL 18" Enterprise kit into the Copernicus. This ship can be seen on the Star Trek Phase II "Blood-n-Fire" episode here...

http://www.startreknewvoyages.com/

I've been making extensive corrections to the shapes and profiles of common sections of the ship as seen on both the Enterprise and the Copernicus, then incorporating them into the Copernicus conversion.

http://s676.photobucket.com/albums/vv122/T...?albumview=grid

Tracy

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I finished making all the wax paper templates and cut out the styreen parts late last night. Today I assembeld the basic shapes for of the secondary hull.

http://s676.photobucket.com/albums/vv122/T...Hullsection.jpg

Test fitting the stack.. front view

http://s676.photobucket.com/albums/vv122/T...lstackfront.jpg

Shuttle Bay view

http://s676.photobucket.com/albums/vv122/T...ullstackaft.jpg

Side View

http://s676.photobucket.com/albums/vv122/T...ullstakPort.jpg

Tonight I hope to use the neighbors table saw to precission cut all the filler pieces.

Once I determined how the secondary hull would go together while drafting the plans, making the parts and construction phase went a lot faster than I expected. I guess that's a good sign that I planned it out well.

Tracy

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A LOT of progress made on the scratch built construction of the secondary Hull today!

Filler material cut.

http://s676.photobucket.com/albums/vv122/T...1Fillerscut.jpg

Filler material placed into the framing.

http://s676.photobucket.com/albums/vv122/T...lersGluedin.jpg

Preliminary shaping of the domes. This stuff is awesome!

http://s676.photobucket.com/albums/vv122/T...aryshaping2.jpg

Domes from aft view. It blends wonderfully.

http://s676.photobucket.com/albums/vv122/T...aryshaping1.jpg

Top and Bottom domes clamped to sand into identicle base profiles.

http://s676.photobucket.com/albums/vv122/T...chingdomes1.jpg

Clamped domes from bottom perspective.

http://s676.photobucket.com/albums/vv122/T...chingDomes2.jpg

Secondary hull test stacked. Also explains the differance in construction between the 2 domes and why.

http://s676.photobucket.com/albums/vv122/T...8Teststack2.jpg

Stack showing the shuttle bay doors. More explainations for constuction.

http://s676.photobucket.com/albums/vv122/T...7Teststack1.jpg

I have made a LOT of successfull progress today and have had a BLAST doing it.

View full project.

http://s676.photobucket.com/albums/vv122/T...?albumview=grid

Tracy

Edited by Vidar_710
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Looks great. That is an awful lot of work! Really, Tracy, your starship work is fantastic. You have alot of patience and an outstanding eye for the tiniest details. ILM should hire you when they open their Jacksonville branch office. lol.

Edited by DutyCat
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Thanx Gil... This project has been both a challenge and a lot of fun!

Preping the Secondary Hull halves

http://s676.photobucket.com/albums/vv122/T...elerapplied.jpg

The halves have been sanded and leveled. Spot putty applied to fix small imperfections.

http://s676.photobucket.com/albums/vv122/T...=2Spotputty.jpg

Trench Box details added before the secondary Hull goes together to simplify final assembly. The penciled in arrow depicts "up".

http://s676.photobucket.com/albums/vv122/T...edTrenchbox.jpg

Tracy

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Here's some new shots of the scratch building progress of the Secondary Hull.

I cut off the ends off of the Enterprise's Seconday Hull halves.

http://s676.photobucket.com/albums/vv122/T...ryhullswipe.jpg

The Hanger Bay Doors are finished.

http://s676.photobucket.com/albums/vv122/T...gerbayDoors.jpg

Here is a shot of the Secondary Hull before working on the hanger bay shroud. I am real happy with how the trench turned out. The tappering really came off well for me.

http://s676.photobucket.com/albums/vv122/T...ngerbayHood.jpg

The Enterprise parts glued into place. Note the pencile markings on them. Quite a bit of material will come off to correctly shape the aft end of Copernicus's Secondary Hull.

http://s676.photobucket.com/albums/vv122/T...HoodInstall.jpg

A piece of Styreen bridges the two kit parts to close the shrouds construction. 3M Blue Acrylic filler is added generously to ensure everything blends smoothly into the secondary Hull.

http://s676.photobucket.com/albums/vv122/T...bayHoodfill.jpg

Starboard Profile shot after sanding...

http://s676.photobucket.com/albums/vv122/T...rofilecheck.jpg

Here the Shuttle Bay Doors have been added.

http://s676.photobucket.com/albums/vv122/T...oodandDoors.jpg

The Nacel Strut Mounting plates have been glued into place. There is also the addition of the raised detail that brakets the Star Fleet pennant.

http://s676.photobucket.com/albums/vv122/T...nnantdetail.jpg

I'll be starting on the Deflector bulkead, housing, and coils over the next few days. This should be a real hoot to make due to its complex design.

Tracy

View entire project here...

http://s676.photobucket.com/albums/vv122/T...?albumview=grid

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I've started the Deflector Housing. I started by using index cards to make templates because they hold their shape well went bent, plus the lines help with allignment and symetry issues while making the template.

Here are the bulkhead and side-panel templates after a LOT of trial-n-error getting them to fit and the proper shape.

http://s676.photobucket.com/albums/vv122/T...erTemplates.jpg

Remembering the elementary school techique for making symetrical hearts for Valentine's Day helped with making a good bulkhead template.

http://s676.photobucket.com/albums/vv122/T...eadTemplate.jpg

Here the templates have been traced onto sheet styreen and the parts were cut out, trimmed, and shaped.

http://s676.photobucket.com/albums/vv122/T...ousingParts.jpg

Bulkhead glued into place.

http://s676.photobucket.com/albums/vv122/T...adinstalled.jpg

Side-Panels glued into place.

http://s676.photobucket.com/albums/vv122/T...=5EndPieces.jpg

Here the Deflector Housing is inclosed.

http://s676.photobucket.com/albums/vv122/T...ridgePieces.jpg

Deflector housing cut down to proper depth, then filled at the joints and sand smooth.

http://s676.photobucket.com/albums/vv122/T...nt=7Trimmed.jpg

The odd shaped deflector coils are next. These will pull the whole effect of this interesting design together.

Tracy

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Secondary Hull is Complete! Thank the Gods!

Side view.

http://s676.photobucket.com/albums/vv122/T...aryHullSide.jpg

Top view.

http://s676.photobucket.com/albums/vv122/T...daryHullTop.jpg

Forward Oblique.

http://s676.photobucket.com/albums/vv122/T...HullfwdOblq.jpg

Forward View.

http://s676.photobucket.com/albums/vv122/T...daryHullfwd.jpg

Next will be mounting everything at the proper angles to the Primary Hull. Here I've done every measurement. Unlike the Enterprise where the nacels are at a 90 deg spread, the Copernicus's unique design has the nacels at a 60 deg spread.

http://s676.photobucket.com/albums/vv122/T...ent=5Angles.jpg

Here comes the fun part!

Tracy

EDIT: Links are now fixed

Edited by Vidar_710
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The secondary hull and the primary hull are NOT done after all. Joel Bellucci, the artist that rendered the CGI Copernicus was kind enough to send me new files from directly aft showing more detail of the shuttle bay area and the impulse engine pack. These details in my other referances were under shadow; therefore, unviewable.

I'll get right to work on these areas!

Tracy

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A lot more work was done this week drawing up plans to engineer the attachment of the pylons to the Primary Hull. A solid plan was needed for this interesting design to ensure they allign properly and give the illusion that the pylons run through the Primary Hull instead of being mounted both above and below it.

Measurements double and tripple checked on the ship's graphic files determined the shape of the following components...

Here are the spacer plates for the Elbow section of the pylons that make the bend into or from the secondary hull.

http://s676.photobucket.com/albums/vv122/T...acelSpacers.jpg

Completed Elbow sections.

http://s676.photobucket.com/albums/vv122/T...elbentParts.jpg

Preping the Pylons.

http://s676.photobucket.com/albums/vv122/T...StrutGuides.jpg

Secondary hull and pylon components.

http://s676.photobucket.com/albums/vv122/T...tComponents.jpg

Elbow's Attached.

http://s676.photobucket.com/albums/vv122/T...5PortFwdQtr.jpg

Same from directly Starboard.

http://s676.photobucket.com/albums/vv122/T...=4Starboard.jpg

Further, the addition of some new files have giving me the first look of the ship from directly aft. I have been working on getting the aft end of the secondary hull from its boxy shape to a more accurate oval shape.

Tracy

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Oooo, nice progress, Tracy ! :worship:

This brings back memories of playing Star Fleet Battles with my friends in High School back in the early 80s ... :whistle:

I'm really having fun watching your work ... Thank You ... :cheers:

Gregg

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A LOT of planning and a LOT of drawing with little construction over the past 2 weeks.

The nacel pylons have been completed. The following are some shots showing the process of breaking down the pylons into segments and preping them for attachemt to the secondary hull, primary hull, and nacels all while keeping them alligned and giving the illusion that they pass through the primary hull uninterupted.

Pylons with embedded brass tubing cut into segments.

http://s676.photobucket.com/albums/vv122/T...onscut2size.jpg

Laminated styreen shaped to the pylon profile are glued into place and ready to be shaped.

http://s676.photobucket.com/albums/vv122/T...edandfilled.jpg

The upper segments of the pylons are attched to the secondary hull. The "feet" of the upper segments are shaped to meet the flat surface of the extention hull.

The lower segments are complete as well.

http://s676.photobucket.com/albums/vv122/T...lwithPylons.jpg

Aft view.

http://s676.photobucket.com/albums/vv122/T...daryHullAft.jpg

Close-up of the pylon elbow segments showing the effect of conduate detail passing from one segment to the other under the skin plating.

http://s676.photobucket.com/albums/vv122/T...lonAssembly.jpg

Drafting Plates are complete with full skin detail. Note the odd deflector grid pattern both top and bottm.

Primary Hull.

http://s676.photobucket.com/albums/vv122/T...PrimaryHull.jpg

Deflector grid.

http://s676.photobucket.com/albums/vv122/T...idsandparts.jpg

Primary Hull / Nacel intersection design.

http://s676.photobucket.com/albums/vv122/T...PylonDesign.jpg

Secondary Hull plan.

http://s676.photobucket.com/albums/vv122/T...PylonDesign.jpg

Close-up.

http://s676.photobucket.com/albums/vv122/T...aryHullPlan.jpg

Bridge A/B deck in clay. I just want to do this once, so I'm molding it for future 18"kit projects.

http://s676.photobucket.com/albums/vv122/T...dgeABinclay.jpg

Ready 4 Rubber.

http://s676.photobucket.com/albums/vv122/T...Brdy4rubber.jpg

The first casting of the Bridge A/B deck is curing as I right this. Up comming work will be, determining the top center-line of the nacels for preparing the mounting of the lower pylon segments to the nacels. Things should go very quickly construction-wise after that.

View entire project here.

http://s676.photobucket.com/albums/vv122/T...?albumview=grid

Tracy

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The Warp Section Assembly has started.

Here, the design for mounting everything to the Primary Hull starts to take shape. These are the support rods that will run through the Primary Hull then the embedded brass tubing in the Nacel pylon segments.

http://s676.photobucket.com/albums/vv122/T...ignmentRods.jpg

Checking the pylon segments for being flush and cut at the same angle.

http://s676.photobucket.com/albums/vv122/T...anglechecks.jpg

The lower pylon segments fitted with their nacel Butt-Plates.

http://s676.photobucket.com/albums/vv122/T...Butt-Plates.jpg

Warp Assembly Allignment Check. Just like the Elbow segment, there are spacer plates on the gluing surfaces when the pylon segmnets meet against the Primary Hull - still to be added.

http://s676.photobucket.com/albums/vv122/T...gnmentCheck.jpg

The pylons are ready to mount to the nacels, but the nacels are awaiting parts from JT Graphics. A special surprise in the nacel's assembly will be fun to share.

Tracy

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