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spaceman

Space Shuttle Launch Pad 39A with Challenger STS-6 (1:144)

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Already there down here mate¬†but likewise, Happy New Year to you and all that journey into this thread.¬†ūüôā

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Thanks my friends and a Happy New Year to you as well. :worship: 

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Hello everybody,

 

well then, let's start 2019 with fresh power and full motivation. top.gif 

 

In the old year I had still registered in the Dental laboratory ChiliDent for another ultrasonic cleaning, in order to clean the Early LWT Intertank (FUD) of the support wax. 

 

up065742.jpg

 

Last Friday I visited the Dental lab, 

 

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wherefore I packed not only the IT but also all Track Shoes and Main Sprockets, in order to speak about their still pending cleaning. top.gif 

 

Q5gPlt.jpg

 

The cleaning in the ultrasonic bath took place again under the same conditions as the first time with TICKOPURR 60 (20 %) at approx. 70 ¬įC, whereby I turned the flat lying IT every half hour by 180¬į.¬†

 

psfimp.jpg

 

TDhaZq.jpg           

 

In the interim, I've read further in Scott Phillips's book Remove Before Flight, which I can really recommend because it's easy super.gif, and was even provided by the nice guys with espresso and fresh soda.  bow.gif

 

lHmroi.jpg

 

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Here is an image of the IT after 2 h cleaning, on which unfortunately one can not see too much, rolleyes.gif at least but so much, that still some areas remained with wax residues, so cleaning was continued for a total of 4 h.

 

X02I96.jpg     

 

After that, the IT had adopted the familiar white color, which is generally a sign that all wax remains are removed and the IT is completely cleaned, which can be seen very nicely in these images.  speak_cool.gif

 

rTbvMX.jpg 

 

vwgHtP.jpg

 

And with this result, I was then more than satisfied and could ride home after appointment for the next cleaning. cool.gif

 

And here are a few shots of the clean IT after my return, on which one also can recognize well the details of the Close-outs. top2.gif

 

SXpKql.jpg

 

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And even in the provisionally installed state, the IT looks really good.  

 

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Here again for comparison the uncleaned tank after Shapeways' delivery, which this time, unlike previous prints, had strangely felt rather oily, which I was wondering about. smiley215.gif

 

up065743.jpg

 

Now this IT really fits to the original Lightweight Tank (LWT) ET-8, as flown for the first time during STS-6, which finally satisfies me absolutely - All's well that ends well.   up040577.gif

Edited by spaceman

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Hello everybody,

 

after a short detour to the moon in the year of the 50th Anniversary of the first Moon landing by Apollo 11 in our German Raumcon Forum, in order to comment on the events around Paul Van Hoeydonck's unique sculpture "Man in Space", which was laid down on the moon by David Scott  during Apollo 15 mission as "Fallen Astronaut" along with a plaque with the fourteen names of astronauts and cosmonauts who have died in the pursuit of Space exploration, 

 

up066732.jpg
Source: BILD (Ken Glover) 

 

I'm back on track again. cool.gif

 

Today I want to start with the preparations for the creation of the wavy SOFI Ring Structure, for which I famously wanted to apply a combined Flour&Strip Method. top.gif

 

Last summer I had first determined the shape and then the geometry of the SOFI Texture and started with first preliminary experiments, s. Posted July 24, 2018

 

up064000.jpg

 

For the starting pattern (left) that time I had glued single rings of 1 mm wide Rai-Ro-Tape next to each other onto my ET dummy and used a magnet strip loop of Evergreen strip 0,25 mm x 0,5 mm as a spacer.

 

up064391.jpg

 

In the meantime, I also got me the required different width masking tapes and thought about some more patterns. cool.gif

 

For the 2nd pattern I have successively glued single turns of 0,75 mm tape and in between at the same time as spacer a black 0,5 mm tape as continuous spirals (Barber pole), which was rather tricky, smiley_worship.gif

 

kCpmGZ.jpg

 

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but has worked well nevertheless.   speak_cool.gif

 

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For the 3rd pattern I've glued Evergreen strips 0,25 mm x 0,75 mm in the same way by using MEK, which are thicker than the used Tape strip (about 0,1 mm).

 

q5DfaD.jpg

 

Before the Flour test, the spacer tapes (0,5 mm) are removed again.

 

M7MpAL.jpg

 

For the 4th pattern I have glued onto the 0,75 mm tape one more layer 0,5 mm tape, to get something more thickness, and for the 5th pattern I have cut some 0,75 mm wide strips of Evergreen Sheet Styrene (0,1 mm) and glued them also by using MEK with 0,5 mm spacing.

 

9hKCuQ.jpg

 

Next up follows the Flour test by using spray glue, which I am very curious about.  up040577.gif

Edited by spaceman

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Hello everybody,

 

the ingredients for the Flour orgy are ready and waiting for their application. cool.gif

 

SYKOQN.jpg

 

The flour is fresh from the supermarket, and the Pattex spray glue I have precautionally tested once more, because I did not use it for a long time, but it still glues like hell!  eek.gif

 

But now I have to go to the basement, because here I ultimately want to continue with building ... top.gif

 

That's why it could then also start soon.  up040577.gif

 

Now I just have to think about how I can hold best the Dummy when spraying and sprinkling with flour ... smiley215.gif

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Thanks Joe for looking in on me again, :worship: but I'm not afraid of big animals ... 00000016.gif

 

Hello friends,

 

in the meantime, I came up with the following solution for handling the Dummy ET idea1_2.gifand imagine a simple small holding jig from cardboard, much like a Rotary spit for suckling pigs, the dummy being the suckling pig. top.gif

 

645998-960x720-spanferkel.jpg

Source: chefkoch.de

 

For this I will fill the Dummy tube on both sides with Styrofoam and insert a rod. And then I'll turn this spit slowly by hand, both when spraying with the Spray adhesive and during the subsequent dusting with flour, that's all. up040577.gif&key=327a20a361d18ad6d35cabf

Edited by spaceman

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Hello friends,

 

and thus from the idea to the practical implementation, this is my Hi-Tech Holding jig for dusting the ET Dummy with flour, which looks cool, right? top.gif

 

Vm2x6s.jpg

 

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I do not want to win a Designer prize, i5684_no2.gif and so the purpose justifies the means!  up040577.gif

 

Therefore, please keep all available fingers pressed that the test works well.  JC_doubleup.gif

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Hello everybody,

well then let's go into the cellar bakery and get to the sticky Flour pleasure. eek.gif So that not everything is made sticky afterwards, I have precautionally covered the environment with foil. 

 

TWzuCL.jpg

 

For a more even flour application I used this sieve instead of the small shovel, which is very suitable for this.  speak_cool.gif

 

P1macG.jpg

 

And then the Pattex Adhesive Spray was applicated, whereby I've turned the Dummy slowly several times during the spraying process. 

 

mhvZaW.jpg

 

The spray layer looked strangely flaky, rolleyes.gif whereat I've wondered about, especially because I remembered the image of the formerly used UHU Adhesive Spray which looked somehow more fluidly ... smiley215.gif

 

After the photo, I've immediately taken up the flour sieve. While I was shooting the Dummy, I then sprinkled up a lot of flour and subsequently pressed it lightly with my fingers. 

 

FrD4GJ.jpg

 

Then I've gently tapped the Dummy around with my finger, causing much of the flour to fall off. 

 

rIWVLP.jpg

 

So now I let stand the whole thing once over night, so that the glue can dry through. top.gif 

Here is a close-up of the first two patterns, where one can still recognize the stripes of the cover tape. 

 

N2CBhl.jpg

 

In the meantime I've taken the LH2Tank and started to remove this Pressurization line, which had not existed on the ET-8 during STS-6. That was pretty good doable with the Chisel cutter,

 

MbDH0Q.jpg

 

whereby it is advantageous to put the blade with the slope downwards to produce no unsightly nicks.  

 

d4ofpo.jpg

 

Tomorrow I will then remove the excess flour with a brush and present you the result of this Flour test application, which I myself am very curious.   up040577.gif

Edited by spaceman

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I'm still watching  ...  :thumbsup:   :popcorn:

 

This is such a unique solution, putting the test piece on a spit, and then using flour ... I'm curious to see the results too!

And seeing all that clear wrap all over, after applying the flour, was it really that messy?

 

Pete

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Thanks Pete, :worship:

 

as you know: Discretion is the better part of valor. up045518.gif

 

Better like sticky stuff and tools afterwards, :woot.gif:  besides the flour was a rather harmless matter ... up040577.gif

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Hello everybody,

 

these are some photos from brushing off the excess flour, whereupon the patterns have reappeared. The long-haired soft brush was perfectly suited for it, and I was amazed how easily the flour was removed. top.gif

 

594GY5.jpg

 

And this is how the cleanly brushed Dummy looks like with the following patterns:

 

1 - single rings of 1 mm Tape, distance 0,5 mm,

 

2 - single turns of 0,75 mm Tape, distance 0,5 mm, as a continuous spiral (Barber pole),

 

3 - single turns of Evergreen Strips 0,25 mm x 0,75 mm, distance 0,5 mm, as a continuous spiral,

 

4 - single turns of 0,75 mm Tape, distance 0,5 mm, on it one more layer  0,5 mm Tape, as a continuous spiral,

 

5 - single turns of 0,75 mm Evergreen Sheet Styrene (0,1 mm), distance 0,5 mm, as a continuous spiral.

 

And now to the evaluation, whereby it is to be noted that all patterns will still be leveled a little bit by the following priming and airbrushing.  cool.gif

 

After that, I think the Patterns 2 and 4 are most likely to be considered, as well as possibly also Pattern 5, which correspond with the geometry (width, distance, thickness) of the SOFI Texture I had previously estimated on the basis of original photos.  up045518.gif

 

Zzr6HW.jpg

 

hsGNG1.jpg

Pattern 3 seems to me to be a little bit too much raised because of the thickness (0,25 mm). rolleyes.gif

 

slEjcg.jpg

 

On this image, the thicknesses become a bit clearer.

 

wJlDsn.jpg

 

And here is once more a comparison of the Dummy with and without the flour structure, which I also have imagined more or less like this and which I like quite well. 

 

qf2TWk.jpg

 

As I said, a better impression one will receive only in the primed and painted state and only then can be made a final choice. hmmm.gif

 

And now I'm curious about your opinion of how you see it.  up040577.gif

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